Discover the next generation of perimeter security with the Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence. Analyze the latest trends, core technical parameters, manufacturer strengths, and real-world applications.
1. Industry Overview & Trends
Barbed wire and concertina razor fences have evolved considerably over the last decade, driven by rising security demands in petrochemical, metallurgical, municipal, and infrastructure sectors. According to Statista, the global fencing market reached $32.12 billion in 2023, with razor wire solutions accounting for over 12.4% of industrial installations.
Among the variety of products, the Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence stands out for its optimized blade design, anti-corrosive galvanized finishes, and customizability, making it a preferred choice for modern, high-security perimeter protection.
Example of Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence in critical infrastructure perimeter.
2. Product Technical Specifications & Comparison
Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence is manufactured using high-tensile galvanized steel strips and core wire. Different blade types (BTO and CBT) represent their application focus: BTO (Barbed Tape Obstacle) for general security, CBT (Concertina Barbed Tape) for military and high-security settings.
Model | Blade Thickness (mm) | Core Wire Dia. (mm) |
Blade Specifications (mm) | Coating | Typical Application |
Blade Length | Blade Width | Blade Spacing |
BTO-22 | 0.5±0.05 | 2.5±0.1 | 22 | 15 | 34 | Hot-dip Galvanized & Zinc-aluminum Alloy | Perimeter, Commercial |
BTO-30 | 0.5±0.05 | 2.5±0.1 | 30 | 18 | 45 | Heavy galvanized | Airport, Border Security |
CBT-60 | 0.6±0.05 | 2.6±0.1 | 60 | 32 | 100 | Hot-dip Galvanized | Military, Oilfield |
CBT-65 | 0.6±0.05 | 2.7±0.1 | 65 | 21 | 102 | Zn-Al Alloy & PVC (optional) | Prison, Power Plant |
Specifications at a Glance
- Coil Diameter: 450mm – 1000mm (customizable)
- Spiral Loop Number: 33, 50, 51 (as per order)
- Material: Q195/Q235 Galvanized Steel, Stainless Steel (optional in harsh environments)
- Surface Treatment: Hot-dip galvanizing for ISO 1461 compliance
- Expected Service Life: Up to 20 years (coastal ≤ 12 yrs, inland up to 20 yrs)
- Standard Compliance: ISO 1461, ASTM A924/A924M, EN 10244-2
Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence factory coil production.
3. Manufacturing Process Flow – Quality & Compliance Focus
Raw Steel Procurement (Q195/235, S235JR) ISO certified
→
Galvanized Coating (Hot-dip, Zn: 180–275g/㎡)
CNC Punching – Precision Blade Formation
→
Strapping/Reeling (Concertina Coil Formation)
Cutting & Forming (Flat/Spiral Shaping)
→
Anti-Corrosive Surface Passivation (per ANSI, ISO)
Automated Ultrasonic/Visual Testing – Defect Elimination
→
Final Packing & Marking (Traceable QR code)
Production line of Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence with automated defect inspection.
- Material Highlight: G90–G120 hot galvanization, ensuring 160–235 μm coating thickness, section tensile strength 1350–1650 N/mm².
- Craftsmanship: Usage of servo-fed CNC, reducing blade profile deviation (<2.5%).
- Quality Assurance: 100% batch-wise salt spray test (>480h, per ASTM standards).
- Lifespan: Coastal areas – 10–15 years; Inland, dry climates – up to 20 years.
4. Data Visualization: Model Comparison
Blade Length (mm) by Model
Distribution of Application by Sector (%)
Longevity (Years) in Different Environments
5. Vendor Comparison & Authority Assessment
Parameter |
Chengsen Mesh (BTO/CBT Models) |
Other Leading Vendors |
Material Source |
ISO 9001:2015, SGS Verified, Traceable from Mill |
Partial Traceability; ISO/SGS out of date |
Galvanized Coating Weight |
Up to 275g/㎡ (G115-G140 grade) |
180-220g/㎡ (Majority G90) |
Edge Sharpness & Defect Rate |
<2.5% profile deviation (CNC, EN 10223 standards) |
Manual stamping, <6% deviation |
Customization |
Blade Type, Coil Dia., Color (PVC), Packaging |
Limited – Only Model |
Certifications |
ISO 9001, ISO 1461, CE, Customer Audit Ready |
ISO (Partial), No EN Cert. |
Lead Time |
7–12 Days/40’HC |
18–30 Days/40’HC |
Installation process: Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence at a logistics hub.
6. Customization & Service Solution
Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence can be tailor-manufactured by Chengsen to meet a wide variety of perimeter security requirements:
- Shape & Coil Diameter: Flat wrap, single/dual concertina, coil range 450mm–1000mm.
- Wire Core Options: Galvanized or stainless steel, diameter 2.0–3.2mm.
- Blade Configuration: Standard BTO/CBT or custom serrated for extreme deterrence.
- Surface Treatment: Optional PVC color coating (green, yellow, sand, army, black), UV-resistant.
- Packing: Palletized, paper wrap, or custom logo/traceable QR packing.
- Compliance: All solutions are fully ISO 1461-compliant, with customer audit access.
Customer Case Study: Petrochemical Plant Security, Southeast Asia
In 2023, a leading Southeast Asian oil & gas corporation upgraded its fence line to the Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence (custom CBT-60 spiral, 900mm diameter x 51 turn). The result:
- Reduced perimeter breach rate by 93% (from 28 to 2 incidents/year)
- Zero visible corrosion after 18 months (ISO 9227 saline testing, 576 hours)
- No core detachment, deformation <0.7% after seasonal typhoon exposure
- Annual maintenance cost reduction: 28% compared to previous wire system
Client Feedback: "Installation efficiency, quality, and post-sale support exceeded project KPIs—recommend for all critical field operations." (Cited with permission)
7. Typical Applications
- Petrochemical Facilities: Anti-corrosion, intrusion deterrence
- Power Plants & Substations: Long service life, fast deployment
- Military & Border Fences: Maximum security, certified compliance (ISO/CE)
- Transportation Hubs (Airports, Rail Yards): High visibility, rapid roll-out
- Prisons & Critical Infrastructure: Non-scalable, tamper-resistant
8. Professional FAQs
Q1: What is the difference between BTO and CBT types?
BTO (Barbed Tape Obstacle) uses straight blades, primarily for civilian and commercial fencing. CBT (Concertina Barbed Tape) is designed with larger, more aggressive blades and spiral formation, suitable for military and high-security applications.
Q2: What core wire materials are available?
Standard is high-carbon galvanized wire (ISO 6829 grade); stainless steel 304/316L is available upon request for harsh/chemical environments.
Q3: How is the product installed and what standards apply?
It can be clamped to existing fences or installed with anchor posts. Installation typically follows ASTM F1911/F2548 or EN 10223 safety standards.
Q4: How does galvanizing affect durability?
Hot-dip galvanizing of 180–275g/㎡ provides up to 20x corrosion resistance compared to standard electro-galvanizing, as per ISO 1461 and ASTM A924.
Q5: Can the blade shape be customized?
Yes, blade length, tip angle, and overall profile can be adjusted using CNC punching dies, depending on customer requirement or regulatory compliance.
Q6: What is the quality testing protocol?
100% batch QC—includes salt spray corrosion test (>480h), tensile strength, blade sharpness check, and random third-party inspections (SGS/TÜV approved).
Q7: Does the product meet global export requirements?
Yes, with ISO, CE, and SGS certificates, and meets regulations for EU, USA, ASEAN, Middle East, and African markets.
9. Delivery, Warranty, and Support
- Delivery Lead Time: Within 7–12 working days per 40'HQ, custom models +5 days.
- Warranty: 5 years against manufacturing defects; certificate issued with every shipment.
- 24/7 Support: Free installation guides, on-site/remote tech support, aftersales within 8 hours.
- Sample Policy: Free samples (
- Order Tracking: All batches come with QR traceable supply chain log (ISO 22095 compliant).
10. Why Choose Our Bto 22 Bto 30 Cbt60 Cbt 65 Galvanized Concertina Razor Flat Barbed Wire Fence?
- Blades: CNC-punched with <2.5% deviation for consistent performance
- Material: S235/Q235 certified steel for durability
- Environmental Compliance: Reach & RoHS certified factory
- Experience: 21 years export, 800+ global projects, Fortune 500 client basis
- 3rd Party Audits: SGS, TÜV, Bureau Veritas approved
- Customization: Fully tailored designs, fast delivery from own factory stock
11. Order & Contact
References:
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Fencing Industry Forum: "Security and Longevity of Modern Galvanized Razor Barriers" [fencing.net/forums]
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International Journal of Physical Security: "Comparative Corrosion Study on Razor Wire Types" [SAGE Journals]
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Asia Infrastructure Report: "Perimeter Defense Innovation in Critical Facilities", Vol.18(2023) [infrastructureasia.org]
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ISO Barbed Tape & Wire Standards [iso.org]